Tuesday, October 13, 2009

Ants!

So there I was, just now, cleaning up the south wall of the carriage house in preparation for drywalling it, and there was a lot of crumbly dirt at the base of the wall. I pulled out the fiberglass and - have you ever seen an anthill in your house? No? Me neither, until today.

Nope, they're not carpenter ants, just bog-standard large-issue black ants whose anthill happens to be in a place that stays miraculously warm through the winter. I feel almost apologetic kicking them out.

Sunday, October 11, 2009

More on that southwest corner

But picking up where I left the narrative in the southwest corner: after jamming in Styrofoam as a base, I squirted in urethane foam to fill in the spaces. This part of the wall has sustained a lot of water damage both inside and out, so there's a lot more space inside it than there should be. From the outside, it will need some bricks and lots of mortar, but I'm getting better at masonry. (So more on the outside later this week, I hope - but first there will be some plain old drywalling, probably tomorrow.)

At any rate, the next step in providing a real wall was mortar into that crack. This took place concurrently with the window patching of the last post and the result was less blurry in person than this picture would indicate. Note also that I've started to patch the cracks in the plaster to the left of the window.

Above the window, the plaster had come loose from the wall, but was still relatively solid, so I used my adhesive caulk to glue it back to the wall. Not a technique that I would recommend for a wall that is intended to be smooth at the end of the process, but for my purposes, a nice white wall that gives some indication of its history, it's probably ideal.

Here's the corner as it appears today. There's plaster in the cracks above the window, I'm using plaster to smooth out the mortar, and the south end of the west wall is almost done; there were some seriously large cavities there, but not really large enough to justify mortar, so I'm filling them in with multiple applications of patching plaster. And obviously, the white paint has already encroached on the corner area.

I'll sand all this plaster tomorrow and see where it needs more fill. Also tomorrow, I hope, will be drywall on the frame section of the south wall (where the garage door used to be). Above the dark beam (that supported a rail for the garage door) the plaster is in seriously bad condition, again having disengaged from the wall and cracked. I'm not yet sure how I'll handle that. Probably more caulk and plaster patch; it's working very well elsewhere.

This corner is going to look great.

Beautification II: before and after

Just to the right of the picture I took last week of the southwest corner, there is a window on the west wall. Here is the picture I took in May, just after the arrival of the Truck 'o' Stuff, showing its ur-state.

Here is what that window looks like today. Actually, in person it looks slightly better; those grayish flecks on it are caulk, which must have a slightly different infrared reflectivity than the paint, because the flecks are utterly invisible to the human eye.

At any rate, I'm pretty proud of this, as it's really been teaching me a lot about masonry. At the corners of this window, there was serious plaster damage; here's an intermediate picture after some paint was already applied (I wish I'd taken better starting pictures) showing the hole. Further down is some urethane foam, my initial stopping of the myriad holes this window contained.

Now, on the south wall of this area, there's a large patch where missing plaster had been replaced by mortar. I was impressed, never having considered mortar in this application. But it works! It's ugly, but rock-hard.

So I mixed up some mortar and stuffed the holes, then the next day I cleaned out the mortar and did it again, because had I screwed up the first batch; it had become friable and sandy and could be flicked out by hand. I hadn't put enough water into the mixture, so on my second trial I was very careful: I mixed a much goopier starting mixture, carefully sprayed water onto the brick in the hole, then applied the mortar. To be extra-careful, I sprayed water onto the mortar again that evening - the longer mortar takes to dry, the better it cures (the crystallization process stops when the mortar dries, you see).

The result was incredibly solid, and adhered very well to the edges of the hole. I also applied mortar at the top of the old door frame (this window was set into a door frame), where there was about a 1/2" crack. I'd long since squirted urethane into the back of that crack to seal it, but it was still ugly.

Once I was satisfied that my second batch of mortar was going to set properly, I used plaster patch to smooth it out somewhat. It would have been a waste of time to make it too smooth, as the rest of this wall is anything but - so I just slapped some plaster onto it and painted it.

Once you gain a little physical skill working with mortar and masonry, I have to say, it is a very forgiving medium. I'm really starting to like it a lot.

Thursday, October 8, 2009

Cory Doctorow's "Someone Comes to Town, Someone Leaves Town"

I ran across a mention of one of Cory Doctorow's books that I had never really noticed before (Someone Comes to Town, Someone Leaves Town), and the first chapter (at least) is about house renovation. Amazing. Cory gets it.

Tuesday, October 6, 2009

Windy night

No drafts in the carriage house apartment.

Bit by bit.

Monday, October 5, 2009

Beautification target: carriage house "basement" southwest corner

So here is really the first wall we're looking at fixing. This is all kind of bound up with the ongoing winterization and caulking effort; since the outside of the wall needs tuck pointing, the cracks you see to the right of the little boarded-up window are actually letting air in. Yikes! But much more importantly, there was a 1/8" slat nailed to the right side of that boarded-up window, and behind the slat was a really honking big crack from the wall settling.
Here's the crack in its native condition, and forgive my repeated use of Irwinism, but crikey, he's a big one.

Big enough, in fact, that my first step was just to cut up a bunch of leftover Styrofoam (from the box from the overhead light, actually) and jam them in.
That basically fills the crack, so it's a good start. There's a lot of extra air space between the brick layers in there (I believe they've moved a little), but there's not much we can do about that, beyond urethane foam to fill in some of it.

I'll post more on this endeavor later.

Friday, October 2, 2009

Roof complete

As promised, the roof pictures. From the south, compare with the earlier pictures with the lower box gutter falling off the house. We had originally intended simply to remove that eyebrow, but it turned out that its joists are the ceiling joists of the brick section. When we took it off, we could see the stairs.

So we put it back.

The north side of the house looks even cooler, I think. These eaves hang pretty far out, and the contractor was pretty frustrated that I wanted them wrapped in metal instead of vinyl. (The width made the metal hard to handle without it buckling.) But there's no other plastic in this house, and I don't intend to be the one to start.

I'm thinking some horizontal boards similar to the ones on the eaves on the sunroom (the very top right of the first picture up there) might look nice, and tie the whole thing together visually. Opinions?

So given my recent strides in electrical work in the carriage house, here's my rough to-do list:
  1. Carriage house livability

    • Garage area livability
      • Remove superfluous fiberglass insulation from the ceiling and around heating ducts (we're going to heat the garage area, after all; we're living in it)
      • Drywall the south wall where the garage door used to be
      • Caulk everywhere (a lot is done; more to be done)
      • Some plaster patching
      • More paint, aye

    • Windows
      • Finish bathroom window
      • Kitchen window

    • Bathroom
      • Attach and plumb vanity

  2. Carriage house electrical work
    • Replace stolen ground wire outside
    • Entryway lighting
    • Overhead light for washer/dryer area
    • Separate circuit for bedroom to permit use of air conditioner

  3. Carriage house paint and trim
    • Paint walls and trim in bathroom
    • All window trim

  4. Big house

    • Upstairs bathroom plumbing
    • Cleaning
    • Winterization, a lengthy process
    • Heat
    • Electrical systems: oh the humanity!